3.2V AAA LiFePO4 Battery Factory: Compliance & Customization Leader

As a professional 3.2V AAA LiFePO4 battery factory, we specialize in R&D, manufacturing, and customization of lithium iron phosphate batteries in the 10440 AAA form factor (10.2×44.5mm). Adhering to national environmental protection standards (GB30484-2013) and international manufacturing norms, our factory integrates Tsinghua-derived automation equipment, strict pollution control systems, and industry-leading material modification technologies to deliver high-safety, long-cycle, and stable-performance batteries. Serving global B2B clients in consumer electronics, medical devices, industrial sensors, and portable power solutions, we stand as a trusted OEM/ODM partner with full-stack production capabilities.

Core Factory Strengths: Compliance, Technology & Scale

1. Environmental Compliance & Green Production (Policy-Aligned)

Our factory fully implements national environmental protection requirements (referenced to 2025 environmental approval standards) with systematic pollution control measures:

Waste Gas Treatment:

Batching dust collected via vacuum feeding system + bag filter, discharged through 15m exhaust stack (DA001) with particulate matter ≤0.0011t/a.

Coating/drying NMP waste gas treated by triple water spray + activated carbon adsorption (DA002), and electrolyte injection waste gas by dual activated carbon adsorption (DA003), ensuring VOCs emission ≤0.0695t/a, meeting Battery Industry Pollutant Emission Standard (GB30484-2013) and Henan Province Grade A emergency emission reduction indicators.

Wastewater Management: Domestic sewage treated by septic tank for agricultural reuse; circulating cooling water recycled for factory cleaning, achieving zero wastewater discharge.

Solid Waste Disposal:

General waste (waste cartons, electrode scraps, diaphragm) classified and recycled; dust from bag filters reused in production.

Hazardous waste (spent activated carbon HW49, waste lubricating oil HW08) stored in 10m² compliant temporary storage room (GB18597-2023 standard) with anti-leakage/anti-corrosion measures, transferred via official waste transfer manifests to qualified disposal units.

Noise Control: Vibration damping + sound insulation equipment installed for production machinery, ensuring daytime factory boundary noise meets GB12348-2008 Class 2 standards.

2. Precision Automation Production (Tsinghua-Technology Supported)

Equipped with 12 fully automated production lines from Lith Corporation (Tsinghua-founded equipment manufacturer with 16+ patents), achieving industry-leading process control:

Key Equipment Configuration:

Precision film coater (coating thickness error ≤2μm), high-pressure roller press, and intelligent mixer, ensuring uniform electrode manufacturing.

Vacuum glove box injection system (dew point ≤-30℃) and automatic winding machine (alignment accuracy ≤0.1mm), maximizing active material utilization in AAA form factor.

Online Quality Monitoring:

In-line HI-POT high-voltage testing for internal short circuit detection; ICP-MS real-time impurity analysis (heavy metals ≤10ppm, harmful elements ≤10ppb).

100% electrode moisture content monitoring (≤10ppm) and cell voltage precision testing (open circuit voltage error ≤1mV).

3. Material & Performance Innovation

High-Purity Material Foundation: Partner with top precursors suppliers (Hunan Yueneng, Defang Nano) for ≥99.9% pure iron phosphate and lithium carbonate, with Li/Fe/P molar ratio controlled within ±0.02%.

Advanced Modification Technologies:

5-8nm in-situ carbon coating (600-700℃ carbonization) + glucose-acetylene black hybrid carbon system, reducing internal resistance to 74-150mΩ and achieving 84.9% capacity retention after 1250 cycles at 60℃.

Trace Nb⁵⁺ ion doping (0.5-1.0mol%), ensuring 70% capacity retention at -20℃ for harsh environment applications.

Compaction Density: ≥2.6g/cm³, meeting high-energy-density industry standards for LiFePO4 materials.

4. Comprehensive Management Certifications

Triple ISO certifications: ISO 9001 (quality), ISO 14001 (environmental), ISO 45001 (occupational health and safety).

Product certifications: CE, UL, IEC 62133, UN38.3, complying with global market access requirements.

Environmental compliance: Completed 排污许可 (discharge permit) and passed environmental impact assessment (EIA) as required by national regulations.

Core Product Specifications (Factory-Standard)

Nominal Voltage: 3.2V

Nominal Capacity: 200-280mAh

Cycle Life: ≥1250 cycles (84.9% capacity retention at 60℃)

Charge/Discharge Rate: 1C charge, 3C continuous / 5C pulse discharge

Operating Temperature: Charge 0-45℃; Discharge -10-60℃

Safety Features: Thermal runaway resistance, overcharge/overdischarge/short-circuit protection

Factory Customization Capabilities (OEM/ODM Focused)

Drawing on industry customization best practices, we offer flexible solutions for diverse application scenarios:

1. Core Customization Options

Capacity Tuning: 200-280mAh with optional high-density variants (compaction density up to 2.7g/cm³).

BMS Function Expansion:

Basic protection (overcharge/overdischarge/short-circuit) as standard.

Optional smart features: Bluetooth connectivity, SOC precision display, GPS positioning, and balanced charging.

Structural & Environmental Adaptation:

Terminal modifications: Anti-corrosion nickel-plated terminals, custom pin configurations.

Protection grade enhancement: Up to IP67 waterproof/dustproof for outdoor industrial sensors.

Vibration resistance: Reinforced casing design for tactical gear and transportation equipment.

Packaging & Labeling: Custom branding, traceability labels, and bulk/retail packaging options (1000pcs/carton standard).

2. Typical Custom Cases

Medical Wearable Devices: 220mAh capacity, ultra-low impurity (≤10ppb), IP65 protection, 3-year warranty.

Industrial Wireless Sensors: 280mAh high-capacity, -20℃ low-temperature adaptation, dual-circuit BMS, 5C pulse discharge for data transmission.

Portable Audio Equipment: 250mAh balanced capacity, 3C continuous discharge, lightweight design (7g), custom terminal spacing.

3. Customization Support

MOQ: 3000 units (flexible for long-term partnerships).

Lead Time: 15-20 days for custom configurations; 7 days for standard orders.

Technical Support: Dedicated R&D team provides feasibility analysis, sample testing, and mass production optimization.

Factory Scale & Supply Chain

Production Capacity: 800,000+ units/month, 9.6 million units/year, with 12 automated lines ensuring stable output.

Equipment Advantage: Partner with Lith Corporation (top battery production equipment manufacturer) for reliable process control.

Raw Material Security: Long-term partnerships with Hunan Yueneng (29.8% global market share) and Defang Nano, ensuring consistent material quality and supply stability.

Sustainable Manufacturing: 30% solar energy utilization, closed-loop waste recycling, 18% lower unit energy consumption than industry average.

Why Choose Our 3.2V AAA LiFePO4 Battery Factory?

Compliance Assurance: Full adherence to national environmental and production standards, with complete certifications and permits for risk-free cooperation.

Technology Leadership: Tsinghua-derived automation equipment, carbon coating/ion doping technologies, and 1250-cycle high-temperature stability exceeding industry averages.

Customization Flexibility: End-to-end OEM/ODM support, from BMS programming to structural design, tailored to specific application needs.

Quality Reliability: 100% batch testing, strict consistency control (voltage error ≤1mV, internal resistance error ≤1mΩ), and 3-year product warranty.

Global Supply Capacity: Stable monthly output of 800,000+ units, global logistics partnerships, and on-time delivery guarantee.

As a top-tier 3.2V AAA LiFePO4 battery factory, we are committed to delivering compliant, reliable, and customized power solutions. Contact us today to discuss your project requirements, request samples, or schedule a factory tour. We look forward to becoming your long-term strategic partner in the global battery supply chain.